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| Extracted files: | 20 |
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| AGILITY 50 cap 00 (prefazione).pdf | | AGILITY 50 PREFACE TABLE OF CONTENTS This Service Manual describes the GENERAL INFORMATION 1 technical features and servicing procedures for the KYMCO AGILITY FRAME COVERS/EXHAUST MUFFLER 2 50 INSPECTION/ADJUSTMENT 3 LUBRICATION SYSTEM 4 Section 1 contains the precautions for all operations stated in this manual. Read FUEL SYSTEM 5 ENGINE them carefully before starting any ENGINE REMOVAL/INSTALLATION 6 operation. CYLINDER HEAD/VALVES 7 Section 2 is the removal/installation CYLINDER/PISTON 8 |
| AGILITY 50 cap 01 (info generali).pdf | | 1. GENERAL INFORMATION AGILITY 50 1 ENGINE SERIAL NUMBER ... 1- 1 SPECIFICATIONS ... 1- 2 LUBRICATION POINTS ...1-13 CABLE & HARNESS ROUTING ...1-15 1 SERVICE PRECAUTIONS ... 1- 3 WIRING DIAGRAM...1-20 TORQUE VALUES ... 1-11 TROUBLESHOOTUNG ...1-21 SPECIAL TOOLS ... 1-12 ENGINE SERIAL NUMBER AGILITY 50 Location of Engine Serial Number |
| AGILITY 50 cap 02 (plastiche marmitta).pdf | | 2. FRAME COVERS/EXHAUST MUFFLER AGILITY 50 2 SCHEMATIC DRAWING 2 2-0 2. FRAME COVERS/EXHAUST MUFFLER AGILITY 50 SERVICE INFORMATION ... 2-1 EXHAUST MUFFLER REMOVAL ...2-5 FRAME COVERS ... 2-2 SERVICE INFORMATION GENERAL INSTRUCTIONS � When removing frame covers, use special care not to pull them by force because the cover joint claws may be damaged. Items Related for Removal � Handlebar front cover Handlebar rear cover Headlight wire connector � Handlebar rear cover Speedometer cable and instrument light wire connectors, etc. � Frame body cover Met-in box, rear grip, rear turn signal lights, flo |
| AGILITY 50 cap 03 (manutenzione).pdf | | 3. INSPECTION/ADJUSTMENT AGILITY 50 3 SERVICE INFORMATION...3-0 FINAL REDUCTION GEAR OIL...3- 7 MAINTENANCE SCHEDULE...3-2 DRIVE BELT...3- 7 FUEL FILTER...3-3 BRAKE SHOE ...3- 8 THROTTLE OPERATION...3-3 BRAKE ADJUSTING NUT...3- 8 AIR CLEANER ...3-4 SPARK PLUG ...3-4 HEADLIGHT AIM ...3- 9 CLUTCH SHOE WEAR...3- 9 3 VALVE CLEAR |
| AGILITY 50 cap 04 (lubrificazione).pdf | | 4. LUBRICATION SYSTEM AGILITY 50 4 LUBRICATION SYSTEM Rocker Arm Shaft 4 Crankshaft Oil Filter Screen Oil Pump 4-0 4. LUBRICATION SYSTEM AGILITY 50 SERVICE INFORMATION...4-1 ENGINE OIL/OIL FILTER ... 4-2 TROUBLESHOOTING ...4-1 OIL PUMP... 4-3 SERVICE INFORMATION GENERAL INSTRUCTIONS � The maintenance of lubrication system can be performed with the engine installed in the frame. � Use care when removing and installing the oil pump not to allow dust and foreign matters to enter the engine and oil line. � Do not attempt to disassemble the oil pump. The oil pump must be |
| AGILITY50 cap 05 (alimentazione).pdf | | 5. FUEL SYSTEM AGILITY 50 5 5 5-0 5. FUEL SYSTEM AGILITY 50 Ignition Switch B Regulator /Rectifier W Fuse CDI Unit L/Y Y 12V Battery Y Resistor G/B G Lighting System 5 5W |
| AGILITY50 cap 06 (rimozione motore).pdf | | 6. ENGINE REMOVAL/INSTALLATION FILLY LX 50 6 6 6-0 6. ENGINE REMOVAL/INSTALLATION FILLY LX 50 SERVICE INFORMATION ... 6-1 ENGINE INSTALLATION ...6-4 ENGINE REMOVAL ... 6-2 SERVICE INFORMATION GENERAL INSTRUCTIONS � A floor jack or other adjustable support is required to support and maneuver the engine. Be careful not to damage the motorcycle body, cables and wires during engine removal. � Use shop towels to protect the motorcycle body during engine removal. � Parts requiring engine removal for servicing: Crankcase Crankshaft 6-1 6. ENGINE REMOVAL/INSTALLATION FILLY LX 50 ENGINE REMOVAL Disconnect the battery negative cable. Remove the frame body cover. ( 2-3) Disconnect the spark plug high |
| AGILITY50 cap 07 (testa valvole).pdf | | 7. CYLINDER HEAD/VALVES AGILITY 50 7 7 7-0 7. CYLINDER HEAD/VALVES FILLY LX 50 SERVICE INFORMATION... 7-1 CYLINDER HEAD DISASSEMBLY...7-7 TROUBLESHOOTING ... 7-2 CYLINDER HEAD ASSEMBLY ...7-8 CAMSHAFT REMOVAL... 7-3 CYLINDER HEAD INSTALLATION ...7-8 CYLINDER HEAD REMOVAL ... 7-5 CAMSHAFT INSTALLATION...7-9 SERVICE INFORMATION GENERAL INSTRUCTIONS � The cylinder head can be serviced with the engine installed in the frame. � When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable parts, valve arm and camshaft sliding surfaces for initial lubrication. � The camshaft is lubricated by engine oil through the cylinder head engine oil passages. Clean and unclog the oil pas |
| AGILITY50 cap 08 (cilindro pistone).pdf | | 8. CYLINDER/PISTON AGILITY 50 8 1.0kg-m 8 Do not bend 8-0 8. CYLINDER/PISTON AGILITY 50 SERVICE INFORMATION...8-1 PISTON REMOVAL... 8-2 TROUBLESHOOTING...8-1 PISTON INSTALLATION... 8-6 CYLINDER REMOVAL ...8-2 CYLINDER INSTALLATION ... 8-6 SERVICE INFORMATION GENERAL INSTRUCTIONS � The cylinder and piston can be serviced with the engine installed in the frame. � After disassembly, clean the removed parts and dry them with compressed air before inspection. SPECIFICATIONS Item Standard (mm) Service Limit (mm) I.D. 50.00-50.01 Warpag |
| AGILITY50 cap 10 (riduzione finale).pdf | | 10. FINAL REDUCTION AGILITY 50 10 10 10-0 10. FINAL REDUCTION AGILITY 50 SERVICE INFORMATION...10-1 FINAL REDUCTION INSPECTION... 10-2 TROUBLESHOOTING...10-1 BEARING REPLACEMENT... 10-3 FINAL REDUCTION DISASSEMBLY...10-2 FINAL REDUCTION ASSEMBLY... 10-4 SERVICE INFORMATION SPECIFICATIONS Specified Oil: GEAR OIL SAE 90# Oil Capacity: At disassembly : 0.11 liter At change : 0.10 liter SPECIAL TOOLS Bearing puller, 10,12,15,18mm TROUBLESHOOTING Engine starts but motorcycle won`t move � Damaged transmission � Seized or burnt transmission � Faulty drive belt � Faulty clutch Abnormal noise � Worn, seized or chipped gears � Worn bearing Oil leaks � Oil level too high � Worn or damaged oil seal 10-1 10. |
| AGILITY50 cap 11 (albero motore).pdf | | 11. CRANKCASE/CRANKSHAFT AGILITY 50 11 11 11-0 11. CRANKCASE/CRANKSHAFT AGILITY 50 SERVICE INFORMATION...11-1 CRANKSHAFT... 11-3 TROUBLESHOOTING ...11-1 CRANKCASE ASSEMBLY... 11-4 CRANKCASE SEPARATION ...11-2 SERVICE INFORMATION GENERAL INSTRUCTIONS � This section covers crankcase separation to service the crankshaft. The engine must be removed for this operation. � The following parts must be removed before separating the crankcase. -Cylinder head ( Section 7) -Cylinder/piston ( Section 8) -Drive and driven pulleys ( Section 9) -A.C. generator ( Section 14) -Carburetor/air cleaner ( Section 5) -Rear wheel/rear shock absorber ( Section 13) -Starter motor ( Section 16) -Oil pump ( Section |
| AGILITY50 cap 12 (ruota freno sospens ant).pdf | | 12. FRONT WHEEL/FRONT BRAKE/ FRONT SUSPENSION AGILITY 50 12 12 12-0 12. FRONT WHEEL/FRONT BRAKE/ FRONT SUSPENSION AGILITY 50 SERVICE INFORMATION ... 12-1 FRONT BRAKE... 12- 7 TROUBLESHOOTING ... 12-2 FRONT SHOCK ABSORBER... 12-18 STEERING HANDLEBAR... 12-3 FRONT FORK... 12-21 FRONT WHEEL... 12-4 SERVICE INFORMATION GENERAL INSTRUCTIONS � Remove the motorcycle frame covers before removing the front wheel. Jack the motorcycle front wheel off the ground and be careful to prevent the motorcycle from falling down. � During servicing, keep oil or grease off the brake drum and brake linings. |
| AGILITY50 cap 13 (ruota freno sospens post).pdf | | 13. REAR WHEEL/REAR BRAKE/ REAR SUSPENSION AGILITY 50 13 13 13-0 13. REAR WHEEL/REAR BRAKE/ REAR SUSPENSION AGILITY 50 SERVICE INFORMATION ... 13-1 REAR BRAKE...13-3 TROUBLESHOOTING ... 13-1 REAR SHOCK ABSORBER...13-4 REAR WHEEL ... 13-2 SERVICE INFORMATION GENERAL INSTRUCTIONS � During servicing, keep oil or grease off the brake drum and brake linings. SPECIFICATIONS Item Standard (mm) Service Limit (mm) Radial 2.0 Rim runout Rear wheel |
| AGILITY50 cap 14 (imp ricarica).pdf | | 14. BATTERY/CHARGING SYSTEM/ A.C. GENERATOR AGILITY 50 14 Battery Fuse Regulator/Rectifier CDI Resistors A.C. Generator G Y W R G/B Y G Resistor A.C. Generator Auto |
| AGILITY50 cap 15 (imp accensione).pdf | | 15. IGNITION SYSTEM AGILITY 50 15 CDI Unit Ignition Switch A.C. Generator Spark Plug Pulser Coil Ignition Switch B/Y L/Y Y W B G Ignition Coil Spark Plug Fuse Pulser Coil CDI Unit G Battery |
| AGILITY50 cap 16 (imp avviamento).pdf | | 16. STARTING SYSTEM AGILITY 50 16 Stop Switches Starter Relay Starter Button Starter Motor Starter Relay Ignition Switch Fuse G/Y R/W R Y/R G Stoplight G/Y Battery G Front Rear Starter Motor |
| AGILITY50 cap 17 (imp elettrico).pdf | | 17. LIGHTS/INSTRUMENTS/SWITCHES FILLY LX 50 17 INFORMATION ... 17-0 SERVICE IGNITION SWITCH ... 17-3 17 TROUBLESHOOTING ... 17-0 STOP SWITCHES/HORN ... 17-4 FUEL UNIT ... 17-1 INSTRUMENTS... 17-4 HANDLEBAR SWITCHES... 17-2 HEADLIGHT/LIGHTS... 17-5 SERVICE INFORMATION GENERAL INSTRUCTIONS � An electric tester is needed to measure or test the electric equipment. � Be sure to use fuses and bulbs of the same specifications to avoid damage of electrical equipment. � After installation of each switch, a continu |
| AGILITY50 cap 18 (imp scarico).pdf | | 18. EVAPORATIVE/EXHAUST EMISSION CONTROL SYSTEM 18 EMISSION CONTROL SYSTEM ...18-1 EXHAUST EXHAUST EMISSION CONTROL SYSTEM DIAGRAM ...18-0 SERVICE INFORMATION...18-1 TROUBLESHOOTING ...18-1 MAINTENANCE SCHEDULE ...18-2 SECONDARY AIR CLEANER...18-3 18 AIR INJECTION CUT-OFF VALVE (A.I.C.V.) ... |
| AGILITY50_cap_09_(trasmissione)1.pdf | | 9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER AGILITY 50 9 5.0 6.0kg-m 3.5-4.5g-m 9 3.5-4.0g-m 9-0 9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER SERVICE INFORMATION...9-1 TROUBLESHOOTING...9-1 LEFT CRANKCASE COVER ...9-2 KICK STARTER ...9-2 AGILITY 50 DRIVE BELT ... 9-5 DRIVE PULLEY ... 9-6 CLUTCH/DRIVEN PULLEY ... 9-9 SERVICE INFORMATION GENERAL INSTRUCTIONS The drive pulley, clutch and driven pulley can be serviced with the engine installed. Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from them to minimize the slipping of drive belt and drive pulley. SPECIFICATIONS Item Movable drive face bushing I.D. Drive face collar O.D. Drive belt width Clutch lining thickness Clutch outer I.D. Driven face spring free length Driven face O.D. Movable driven face I.D |
| AGILITY50_cap_09_(trasmissione)2.pdf | | 9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER Remove the ramp plate. AGILITY 50 Ramp Plate Weight Roller Remove the weight rollers. INSPECTION Check each weight roller for wear or damage. Measure each weight roller O.D. Service Limit: 12.4mm replace if below Check the drive pulley collar for wear or damage. Measure the O.D. of the drive pulley collar sliding surface. Service Limit: 19.97mm replace if below 9-7 9. DRIVE AND DRIVEN PULLEYS/ KICK STARTER INSTALLATION Install the drive pulley collar and movable drive face onto the crankshaft. AGILITY 50 Movable Drive Face Drive Pulley Collar Set the drive belt on the drive pulley collar. Install the drive pulley face and tighten the drive face nut. ( 9-6) Torque: 5.5~6.5kgf-m Do not get oil or grease on the drive belt or pulley faces. STARTER PINION REMOVAL Remove the left crankcase cover. Remove the drive pulley. Remove the starter pinion holder. Remove the starter pinion. INSPECTION Inspect the starter pinion shaft forcing part fo |
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